Understanding Bolt Failure
Feb 04, 2026



Understanding Bolt Failure: Key Types and Causes

Bolts are critical components in marine, industrial, and structural applications, ensuring the integrity and safety of assemblies. However, improper installation, material defects, or environmental factors can lead to bolt failure, posing risks to equipment and personnel. Understanding the types of failures is essential for prevention and maintenance.

1. Tensile Failure – Occurs when a bolt is subjected to forces beyond its tensile strength, causing it to break or snap.

2. Shear Failure – Happens when forces act perpendicular to the bolt’s axis, cutting it across its cross-section.

3. Thread Stripping – Results from excessive torque or wear, damaging the bolt threads and preventing secure fastening.

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4. Corrosion Failure – Exposure to moisture, chemicals, or saltwater can lead to rust and material degradation, weakening the bolt.

5. Stress Corrosion– A combination of tensile stress and corrosive environments causes cracks that propagate over time, reducing bolt reliability.

6. Hydrogen Embrittlement– Hydrogen absorption in high-strength bolts can make them brittle, resulting in sudden fracture under load.

Summary of the Topic
Bolts can fail from overload, shear, thread damage, corrosion, stress corrosion, or hydrogen embrittlement. Awareness of these causes helps prevent breakage and maintain safety in marine, industrial, and structural applications.

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MARPOL, the International Convention for the Prevention of Pollution from Ships, sets global standards to minimize marine pollution from shipping. The convention is divided into six annexes, each addressing specific types of pollutants: Annex I – Oil Pollution: Regulates the discharge of oil and oily mixtures from ships, including operational and accidental oil spills. It mandates oil discharge monitoring and containment measures. Annex II – Noxious Liquid Substances: Covers the control of pollution by harmful liquid substances carried in bulk, requiring proper documentation, handling, and discharge restrictions. Annex III – Harmful Substances in Packaged Form: Focuses on preventing marine pollution by packaged hazardous materials, including labeling, documentation, and stowage standards. Annex IV – Sewage: Sets requirements for the treatment and discharge of sewage from ships, aiming to protect coastal and open waters from contamination. Annex V – Garbage: Regulates the disposal of ship-generated waste, prohibiting dumping of plastics and controlling the discharge of other refuse to safeguard the marine environment. Annex VI – Air Pollution: Limits emissions from ships, including sulfur oxides (SOx), nitrogen oxides (NOx), and ozone-depleting substances, promoting cleaner shipping fuels and engine technologies.

WILLIAMSON TURN

The Williamson Turn is a maneuver used to reverse the course of a vessel and return along its original track. It is primarily applied during Man Overboard (MOB) situations, especially when the exact position of the casualty is uncertain or when visibility is poor, such as at night or in fog. Purpose: • To bring the ship back onto its previous course line, improving the chance of relocating the person who fell overboard. • Ensures the vessel returns to the point of incident efficiently and safely. • Helps maintain visual and navigational reference in low-visibility conditions. Procedure: 1. Apply full rudder toward the side where the person fell overboard. 2. Allow the vessel to deviate 60° from its original course. 3. Shift full rudder to the opposite side. 4. Continue the turn until the vessel is heading about 20° from the reciprocal (opposite) course. 5. Return rudder to midships. 6. Steady the vessel on the reciprocal course and proceed back along the original track to search for and recover the casualty.

ENCLOSED SPACE ENTRY

Enclosed Space Entry refers to the controlled and authorized process of entering a space that is not designed for continuous occupancy, has limited means of entry or exit, and may contain hazardous atmospheres or conditions. Because of these risks, entry is only allowed after proper assessment, preparation, and permitting to ensure the safety of all personnel involved. ⸻ KEY REQUIREMENTS FOR ENCLOSED SPACE ENTRY 1. Equipment All required safety equipment must be prepared and inspected before entry. This includes rescue gear, communication devices, PPE, first-aid kits, and emergency response tools to ensure immediate action in case of an incident. 2. Ventilation Proper mechanical ventilation must be established to supply fresh air and remove toxic, flammable, or oxygen-deficient atmospheres inside the space. 3. Risk Assessment A thorough risk assessment must be completed to identify hazards such as toxic gases, low oxygen levels, heat stress, flooding, or mechanical risks before entry is permitted. 4. Linkman (Standby Person) A trained standby person must remain outside the enclosed space at all times to monitor the entrant, maintain communication, and initiate emergency procedures if required.

Lathe Machine Operations

Lathe Machine Operations Lathe machines are fundamental tools in machining and marine engineering, designed to shape metal components with precision and consistency. By rotating the workpiece against a stationary cutting tool, a lathe enables the production of cylindrical, conical, and threaded parts commonly used in ship machinery, propulsion systems, and industrial equipment. Common Lathe Operations Facing Facing is used to produce a flat, smooth surface at the end of a workpiece. This operation ensures accurate length and proper seating of components. Taper Turning Taper turning creates a gradual reduction or increase in diameter along the length of a component. This is essential for shafts, couplings, and alignment-critical parts. Contour Turning Contour turning allows complex and curved profiles to be machined, often required for custom marine parts and specialized fittings.

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